优化作业方式提高始极片质量

针对某厂铜电解种板工序存在的始极片质量波动较大的问题,从种板系统体积控制和添加剂匹配的角度出发,分析各种因素对始极片质量的影响,做出了相应的改进措施,使种板系统运行更加稳定,始极片质量得到进一步提升。     

R-curves determination of ordinary refractory ceramics assisted by digital image correlation method

As a figure-of-merit, the rising ratio of crack propagation resistance to fracture initiation resistance indicates a reduction of the brittleness and enhances the thermal shock resistance of ordinary refractory ceramics. The significant nonlinear fracture behaviour is related to the development of a fracture process zone (FPZ). The universal dimensionless load–displacement diagram method is applied as a promising graphical method for the determination of R-curves for magnesia refractories showing different brittleness. By applying digital image correlation (DIC) together with the graphical method, the problems arisen with accurate determination of the fracture initiation resistance and the crack length are overcome. Meanwhile, the R-curve is subdivided with respect to the fracture processes, viz the fracture initiation, the development of FPZ and the onset of traction free macro-crack. With the simultaneous crack lengths evaluated from DIC, the contribution of each fracture process to the crack propagation resistance at certain loading stage is quantitatively presented.     

引水隧洞瓦斯封堵施工技术探讨

山西中部引黄工程24标西干29+089.4~29+278隧洞段地处煤层带,富含瓦斯、一氧化碳等有害气体,且围岩节理发育、变形严重。针对初期支护完成地段、掌子面及裸露洞段和IV类围岩地段提出瓦斯封堵专项施工方案。通过密切监测做好通风,并采用高分子材料马丽散对其注浆,可有效解决隧洞瓦斯封堵难题,为类似项目提供参考。     

CO压缩机优化运行总结

为确保原CO压缩机在净化系统升级改造项目实施后能安全稳定运行,采取了流程优化、工艺条件论证、设备缺陷排查、联锁指标重新确定等一系列措施。改造措施实施后,CO压缩机出口压力稳定在3.23 MPa左右,有效缓解了前后工序压力波动对压缩机稳定运行的影响,各级水冷却器的换热效果也得到了较大的改善。     

基于BP神经网络的条带刚凸特征回弹预测

为了研究核燃料组件格架的条带刚凸特征的回弹量与压边力、冲压速度、凸凹模间隙、摩擦系数等冲压工艺参数之间的关系,首先,获取包含50个GA拉丁超立方抽样的数据点以及10个随机抽样的数据点的数据集,前者作为训练集、后者作为测试集。将前者输入到BP神经网络进行训练,后者验证训练模型的精度。最后,通过响应面图研究各因素之间的交互作用以及各因素的敏感程度。结果表明:BP神经网络能够有效预测刚凸回弹量与冲压工艺参数之间的关系,相对于其他因素,压边力对回弹量的影响特别明显,冲压速度对回弹量的影响不明显,但与凸凹模间隙和摩擦系数有明显的交互作用。     

聚酯帘线的发展趋势

从聚酯的结构设计、帘线浸胶工艺和在轮胎中的应用3个方面阐述聚酯结构特点与产品性能的关系。聚酯帘线行业应该密切关注汽车行业的发展态势,把握市场先机,进一步发展壮大;在新能源汽车逆势增长的形势下,高性能聚酯帘线需求量较大,帘线企业应拓展高性能聚酯帘线在轮胎冠带层、带束层和胎体等部件中的应用,同时联合轮胎企业开发特种聚酯材料和混纺材料等新产品。     

Seawater-softening process through formation of calcite ooids

Conventional water-softening processes usually involve the exchange of Na⁺ ions for Ca²⁺ and Mg²⁺ using commercial or synthesized ion exchangers. The differences in chemical compositions of the ooids can be attributed to the formation in different environments. In this paper, ooid grains form inside assembled semi-pilot softening unit through a continuous chemical process involving reaction between bicarbonate ions and added lime using natural seawater. Our sample of Mediterranean seawater has low Mg²⁺/Ca²⁺ ratio (1.98%) within the range chemically favorable for precipitation of low-Mg calcite ooids. Precipitation of calcite occurs around pure quartz sand grains which act as nucleation points (the bed required for sand vessel is 1.65 l). The shape of the sand grains controls the overall external morphology of the resulting ooids; they vary in size from 0.5 to 3.0 mm and have a high degree of polish due to surface abrasion caused by continuous agitation inside the softening system. Calcite ooid grains (1.53 kg) formed within the seawater-softening unit every 18 days have many of the ooid features formed in marine environments. Ooids grow to a significant size, at a rate of about 0.17 mm of one layer thickness per day inside the softening unit. The average weight percent of calcite precipitate is 35.48% after 18 days, at 10 °C, 60 l/min and pH 9.0. The pellets comprise mainly CaCO₃ and SiO₂ and some metal ions which may substitute for calcium ions in calcite are present only in trace amounts of the total composition.     

浅谈氯碱氢的一种深度脱水工艺

概述了氢的主要工业生产方法和实际应用,详细介绍了氯碱氢三级脱水工艺过程,并运用在线分析手段,准确显示了干燥过程中的氯碱氢水分含量变化规律。     

Hydroxyapatite/tricalcium silicate composites cement derived from novel two-step sol-gel process with good biocompatibility and applications as bone cement and potential coating materials

Tricalcium silicate (C₃S) and hydroxyapatite (HAp) composites were fabricated through the sol-gel process. The aim of this research is to improve the biocompatibility of C₃S through HAp addition and study the potential of using this as coating materials. The composites (HAp/C₃S) were characterised by Fourier transform infrared spectrometry, thermal gravity-differential thermal analysis and X-ray diffraction. The working and setting times of cement pastes were tested using Gillmore needle. Mechanical properties were examined by nanoindentation and material testing system. In vitro biocompatibility of the materials were studied by cell attachment and viability of L929 and MG-63 cells. HAp/C₃S as a coating material on gelatin film were measured with the surface roughness and imaged by scanning electron microscope. With the addition of HAp, no undesirable free CaO was detected with the synthesis by the sol-gel preparation. The pH values of HAp added groups were between 7.54 and 8.76, which were much lower than pure C₃S group (pH?=?11.75). For in vitro studies, the presence of HAp could effectively enhance the cell attachment and viability of both L929 and MG-63 cells grown in the extract or directly on the composites. However, the mechanical properties of the composites were impaired as compared to pure C₃S. Lastly, HAp/C₃S cement could be evenly coated on gelatin film. HAp is successfully demonstrated to improve C₃S biocompatibility with this new composites HAp/C₃S. C-75 (75% C₃S and 25% HAp), in particular, has good biocompatibility, relatively high compressive strength and can be uniformly coated onto gelatin film. Thus, C-75 is a promising material for further investigation as a coating on other biopolymers.